Geopolymer · Ultra-low-carbon structural material

MATERIAL ADVANTAGES

Ultra-low-carbon structural material, cast close to site.

Geopolymer — industrial by-products recast as structural housings. Cast close to site, cured fast, around 80% lower embodied carbon than conventional concrete. The material is the advantage.

From industrial waste to hardened data vault

Serene DC vaults are built from geopolymer — a high-performance structural material
made not from Portland cement, but from industrial by-products, activated by our
proprietary RGL formulation. Stronger than conventional concrete, cured in hours
rather than weeks, and cast into transportable modules, it assembles into hardened,
thermally self-buffering data vaults. This is that material’s journey.

Industrial by-product stockpiles at first light, conveyor discharging material
Stage 01 — Raw inputs

It starts as waste

Every vault begins as stockpiles of industrial by-product — material left over by
the steel, power and alumina industries and otherwise destined for long-term
storage. Sourced from heavy industry in the regions where we build, at nominal
cost, it displaces virgin cement entirely. The result is a structural material
with up to 80% less embodied carbon than conventional concrete — and a measurable
Scope 3 reduction for every operator inside the building.

Freshly cast geopolymer panels curing in a manufacturing bay, one edge showing embedded cooling coils
Stage 02 — Manufacture

Cast for performance

Blended with our RGL activator and cast on precision tables, the material reaches
demoulding strength within 24 hours at ambient temperature — no steam curing, no
autoclaves — and 40–50 MPa at 28 days. Cooling coils are embedded directly into
each panel as it cures, turning the walls themselves into a thermal battery.
Finished panels are sealed and shipped as transportable modules, ready for rapid
crane-line assembly wherever they are needed.

Low-profile geopolymer data vault recessed into landscaped ground at twilight
Stage 03 — The vault

Infrastructure that disappears — and endures

The finished vault is earth-integrated and vegetated — a fraction of the height
and footprint of a conventional data centre, sitting below the tree line with
native planting and walking trails overhead, and racks serviced autonomously
from above. Inside, the dense structure buffers server heat to a stable 40°C
sweet spot, with structural ambient limits of 60°C. Outside, the bunker-grade
shell is engineered to resist blast and kinetic impact. Data infrastructure
built for communities — and for the world’s harder places.

The advantages, quantified

Stronger than concrete

40–50 MPa at 28 days, with 15–20 MPa reached within 24 hours of casting at ambient temperature.

Faster to deploy

Transportable pre-cast modules and quick-connect services assemble by crane line in days, not months.

Cheaper to build and run

Up to 60% less capital expenditure and up to 55% less operating expenditure than conventional facilities.

A structural heat sink

Embedded cooling arrays let the walls absorb server heat directly, holding a 40°C operating sweet spot and shrinking mechanical plant.

Up to 80% less embodied carbon

Industrial by-products replace Portland cement — near-zero-carbon structure with a measurable Scope 3 benefit.

Kinder to communities

Earth-integrated, vegetated structures with low sight lines and a small land footprint replace multi-storey industrial shells — infrastructure a neighbourhood doesn’t have to look at.

Hardened by design

The bunker-grade shell resists spalling, blast and kinetic impact — engineered for sovereign deployments and regions of conflict.

Waste into value

Regional by-products become permanent infrastructure — sourced locally, cast locally, and cleaning up the industrial landscape as it builds.